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August 2019
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Flanged Immersion Heaters

Thermolator Flange Heater

Through-wall bolt on mounting

The Flanged Immersion Heaters is ideal for direct immersion heating of liquids and gases including all types of oils and heat transfer solutions. Like the Screw Plug heater, the Flange style is a through-wall insertion heater. Tanks should have a mating flange welded in place for the plug heaters to install and bolt into the tank wall for direct immersion into the fluid or gas. We have a variety of POPULAR stock options and made-to-order assemblies that can ship quickly with existing designs.

We also design CUSTOM MADE assemblies per your application needs! Performance Capabilities: Watt densities to 100 w/in2 (15.5 w/cm2), Wattages to 1 megawatt, UL and CSA component recognition to 480VAC and 600VAC, Incoloy Sheath temperatures to 1600’F (870’C), Passivated 316 stainless steel sheath temperatures to 1200’F (650’C), 304 stainless steel sheath temperatures to 1200’F (650’C), Steel sheath temperatures to 750’F (400’C), Copper Sheath Temperatures to 350’F (175’C) Features: ANSI Flange Sizes: 2, 2-1/2, 3, 4, 5, 6, 8, 10, 12, and 14; Flange sizes available on Made-to-Order assemblies = 24″ Square Flange Sizes: 2-1/2, 3-1/8, 4-1/2 inch Round elements or 1″ flatbar elements available on different assemblies as needed Variety of Flange materials: Steel, Stainless Integral Thermowells for local process temperature Integrated Limit Thermocouples on Sheath (optional) Variety of Terminal Housings: NEMA 1, NEMA 4, NEMA 7, NEMA 4/7 Welding and Brazing for pressure tight seal at element to Flange area Single and Three Phase Horizontal or Vertical Arrangement Capabilities.

Whatever your application need, we can supply process flanged immersion heaters for you.  Our design engineers will work with you to provide the perfect form, fit, function heater for you.  We also can supply process protection and control.

Flanged Immersion Heaters Applications:

Pharmaceuticals, Food and Beverage Industries:

  • Batch processing
  • Brew kettles
  • Heat transfer systems and reactors
  • Milking & dairy systems
  • Ovens
  • Packaging equipment
  • Spray dryers and drying systems
  • Sterilizers
  • Transfer lines
  • Vats

Oil, Gas, Petrochem, Chemical Industries:

  • Air dryers
  • Heat transfer systems
  • Lube and pump systems
  • Process gas heating
  • Process plants
  • Reactors
  • Tanks and reservoirs

Power Industry:

  • Fuel gas and fuel oil heating
  • Flue gas and ESP heating
  • Tank and reservoir heating
  • Water wash systems

Primary and Secondary Metals Processing:

  • Autoclaves
  • Heat transfer systems
  • Heat treat baths
  • Primary and secondary metals furnaces
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